Option one is a serrated carving knife or bread knife. The lavender helps promote a calming sleep environment. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. Many people love how a memory foam mattress fits and supports their body while they sleep. Start cutting it into smaller and smaller pieces. Types of Memory Foam. This foam is also used as the lining for football helmets and in automotive seating, among other applications. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Required fields are marked *. I have an old 3" memory foam full size mattress topper laying out in my garage. I’m a lapsed industrial designer. It is also very commonly used as filling for bean bag chairs. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Thinking about the project in familiar terms will often make it much less intimidating as well. You get a clean, straight cut every time. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Here's how to get the most out of your mattress topper. https://www.youtube.com/watch?v=bqG5I7sl8kk. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. Cut it into small chunks, no larger than 1/2-inch in diameter. Foam By Mail’s 100th Blog Post (A Compilation)! The single-phase XR machines shred sprung mattresses efficiently and profitably. As you can see, cutting foam is a lot easier than it may seem at first. Memory foam mattress. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Cut open the seam of the fabric covering. Hot wire, anyone? Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. Remove the pillowcase to save for another project. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … About Memory Foam. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. There are only two types of knives that should be used to cut foam at home. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. New Shape for a Popular Material. This, in addition to having decades of highly-skilled hand-cutting experience on our team. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. It's the dumb way to cut foam. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Using Foam To Make An Interchangeable Sofa. www.partfoam.com. A New Core77 video podcast series. Brilliant! This is why memory foam mattresses are one the most popular brands. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. 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